Increase Efficiency with Dexion High-Density Shuttle Systems

Automated red pallet shuttle carrier system integrated with warehouse racking for efficient deep-lane storage

Dexion Auto Shuttle Systems represent the pinnacle of high-density pallet storage technology. Designed for maximum efficiency and flexibility, these systems optimize warehouse space utilization while enhancing productivity and safety in your logistics operations.

Key Features of Dexion Auto Shuttle Systems

  • Automated pallet handling for increased efficiency

  • High-density storage maximizing warehouse space

  • Flexible design adapting to changing storage needs

  • Enhanced safety with reduced manual handling

  • Improved inventory control and management

Your business:

You have a low SKU count and large batches of raw materials or finished goods. Stock can be either highly active or static, but storage density is a major feature you require. You typically dispatch by batch and use either First In First Out or Last In First Out.

Our solution:

The Dexion Auto Shuttle systems offers high-density pallet storage without the use of forklifts. It makes the most of limited space and forklift truck fleets. The Auto Shuttle unit deposits and retrieves pallets within the system. A Shuttle solution is applicable for ‘pack and hold’ operations where pre-picking and staging is possible, ‘dock split’ and ‘hold’ operations, and the staging of outbound pallets by route or truckloads in lieu of conventional floor staging.

Shuttle stock back & forth

Multi-level high-density pallet storage system with integrated automation technology and yellow safety barriers

The Auto Shuttle unit travels below the pallets then elevates the pallet from the support rails and carries it back and forth within the system as required.

The Auto Shuttle unit is mechanically propelled ensuring high reliability and low energy consumption.

High-density pallet racking system storing Anchor cream cheese boxes with automated shuttle technology and galvanized steel beams with orange safety components

Full access high density

Best in breed equipment, patented mechanical lifting motion, means no hydraulics and few moving parts, ensuring low noise during operations. If an error is detected, the Auto Shuttle unit will return to the home position for easy retrieval and repair.

Industrial warehouse racking system with orange safety guards and dual barcode location identifiers for inventory tracking

Positions pallets perfectly

Detailed view of warehouse automation shuttle mechanism featuring orange safety guards and precision alignment components for pallet handling

Lead in guides act as a visual and physical aid for the forklift operator to assist with the placing of the Auto Shuttle unit and pallets.

Control via handheld remote

At your fingertips

Warehouse operator using handheld digital controller with LCD screen for automated shuttle system management

Scanning with RF device, the screen tells the operator the destination of the pallet within the rack. The Auto Shuttle unit is controlled via the hand held remote.

Warehouse operator in high-visibility gear operating forklift between automated racking systems with integrated shuttle technology

High density with operational safety.

Motion-blurred pallet moving through industrial warehouse racking system with orange safety rails and automated shuttle system

The rails support and guide the Auto Shuttle in operation. The rails provide detection holes which are aligned with the satellite unit sensors for shuttle unit operation. High tolerance rail joints allow for smooth running of the Auto Shuttle unit in deeper storage applications.

Panoramic view of high-density automated warehouse storage system featuring orange shuttle carriers and multiple levels of pallet racking for optimized inventory management